Wort from the cooler on the
top floor needs to be cooled from around 98c to 18c at which
temperature the yeast can be introduced. The sugar solution
is passed through a hop sieve to remove any hop material
which may have bypassed the hopback, and then oxygenated prior
to passing counter current to well water in the heat exchanger
(above). Yeast need oxygen to make cell wall material and
cannot therefore reproduce without it. During this cooling
process the well water is heated from 11c to 55c and this water
is stored for further use in the washing of casks.
Once the
wort has been cooled to 18c the yeast can be added. before
addition the yeast is acid washed, a process where phosphoric
acid is added to liquid yeast or Barm to
reduce the pH to 2.1 for a period of 1 hr. This acid washing
kills any bacteria living alongside the yeast without harming
the yeast itself. After the acid wash the yeast is added
in-line utilising the venturi effect caused by wort rushing
down into the fermenting vessel. This room also houses two
liquid sugar tanks containing high maltose syrup, used on
occasions to extend the brew length and CV7 which contains
South Staffs liquor used for diluting wort ti its starting
gravity or O.G.(Original
Gravity)