Four fermenting vessels as built in the 1920's
to 1930's, three of which have no linings. Because the timbers
have been allowed to dry out the hoops have dropped and gaps
opened up between the staves. These vessels would need lining
with polypropylene or stainless steel to bring them back into
use. Fermenting vessel No 20 has a stainless steel lining and
is used as a header tank for chilled liquor used in fermentation
temperature control.
Highgate have an odd assortment of fermenting
vessels with linings of copper, stainless steel and polypropylene.
All our vessels are designed to hold around 70 barrels (39
years drinking at the recommended 21 units per week!), but
some will ferment smaller amounts depending on the position
of the attemporator (the device through which we pass the
chilled liquor to control the temperature during the fermentation).
At the start of the fermentation enough yeast has to be added
to the wort to achieve a yeast count of 8-10 million yeast
cells per millilitre of wort. While oxygen is present these
yeast cells will divide 2 - 3 times, producing a yeast count
of anything up to 80 million per millilitre. When the oxygen
is used up the yeast move into a phase of anaerobic growth,
the waste products of which are alcohol and carbon dioxide.
Highgate use a top fermenting yeast for their ales so at
the end of fermentation the yeast cells rise to the top of
the vessel where they are removed using a vacuum system. Some
of this yeast will be chilled to 4C for storage and further
use, the rest will be discarded. Around one inch of yeast is
left on top of the beer after skimming in order to prevent
oxidation of the product. Fermentations are usually over in
around 48 hours, but the beer will remain in the fermenting
vessel for at least seven days.
All vessels at Highgate are
cleaned by hand after first checking that levels of carbon
dioxide are acceptably low. It is interesting to note that
if you fell into an actively fermenting vessel you would
suffocate before you could drown!