This room houses the bottom
of the grist case and this is the point at which the crushed
grain or grist meets the brewing liquor. Mixing of the two
occurs in the Steel's masher which is a copper cylinder containing
mixing rods mounted on a centre spindle. As the porridge
like mixture travels along the length of the masher, salts
are added from the tank on the floor above.
The mash tuns are the original
cast iron vessels but clad in stainless steel following
leakage. The vessels have a false bottom consisting of a number
of numbered gunmetal plates, numbered so that when taken up
they can be replaced in the same position. The vessel is fitted
with a sparge arm to flush sugars from the grain bed, and
six wort outlets spaced around the base of the vessel. Hinged
lids allow access to the vessels when necessary and help retain
heat.
Mashing is a temperature critical process and so it
is important to warm the vessel in order that heat is not
lost. To achieve this, hot liquor is run into the mash tun
via the sparge arm until the void under the plates is full
and the water level above the plates is around one inch. At
this point the grist is mixed with the hot liquor in the Steele's
masher and drops into the mash tun. The liquor temperature
is controlled around two degrees higher than that desired
to compensate for the fact that the grist is cold. Once the
grist case is empty the mash is left to stand for one hour.
During this hour the enzymes which are active in the malt break
down the starch into sugars and the sugary solution or Wort is
run from the mash tun into the coppers. As the wort is
run from the mash tun, hot liquor is sparged over the bed
of grain to wash residual sugars from the crushed grain. The
spent grain is still dug out by hand and sold as cattle food.